Custom Cable Assembly
LeeMAH -- still the premier resource for custom cable assemblies!
At LeeMAH Electronics, we have been manufacturing custom cable assemblies for over 40 years. We are proud to serve as an ISO 9001:2015 and AS9100D certified manufacturer, serving clients worldwide with a broad range of capabilities. For customers ranging from the medical, military, and instrumentation industries to transportation and pro audio, our cable assemblies combine excellent performance with cost effectiveness. We fulfill all of our customers’ requirements, from single conductor wires to complex electronic cables and more.
Our electronic manufacturing services cover a broad range of assemblies, including coaxial cable, semi-rigid cable, and complex harness assemblies, along with crimp, solder, and IDC connections. We maintain some of the best quality equipment in the industry, including a complete array of Cirrus logic signature testers, Schleuniger and thermal wire strippers, Eubanks wire cutters, and amp, molex, and JST terminal applicators. With this machinery, we provide a complete array of custom cable manufacturing. We offer soldering, semi-automatic and manual crimping, automated wire cutting and stripping, and marking services that include thermal printing and off-set marking. Virtually every type of electric wire and cable is available for our custom assemblies, including ribbon, discrete wire, multi-conductor, and twisted pair, among others.
Quality is essential for cable assembly, and we ensure that everything we produce meets the most stringent industry standards. We provide complete in-process and final inspections using the best quality Cirrus testing equipment. Some of these include continuity, component detection, hi-pot, and crimp/pull testing. Our work regularly meets or exceeds the standards of NIST, Mil-spec, RoHS, PIC, UL, FDB, and many others.
We are proud to be one of the industry’s most trusted resources for custom cables of all coverings, insulations, thicknesses, and lengths. To learn more about our extensive assembly capabilities, please see the following table or contact us directly.
Custom Cable Assembly Highlights
- General Capabilities
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- Coaxial cable assemblies
Crimp, solder, and IDC connection - Semi-rigid cable assemblies
Complex Harness Assemblies
- Coaxial cable assemblies
- Assembly Service
- Semi-automated Assembly
Prototype & NPI
- Equipment
-
- Amp, Molex, and JST Terminal Applicators
Cirrus Logic Signature Testers
Schleuniger Wire Strippers - Thermal Wire Strippers
Eubanks Wire Cutter
- Amp, Molex, and JST Terminal Applicators
- Manufacturing Capabilities
-
- Semi-automatic & Manual Crimping
Automated Wire Cutting & Stripping - Marking
- Thermal Printing
- Off-set Marking
Soldering
- Semi-automatic & Manual Crimping
- Electric Wire and Cable Type
-
- Coaxial
Ribbon
Discrete Wire
Multi-conductor - Twisted Pair
We work with most cable types please inquire if you don’t see your application.
- Coaxial
- Covering
-
- Braided
- Fabric
- Metal
-
Lacing Cord
Heat Shrink
- Braided
- Insulation Type
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- PTFE
PVC
Rubber - We meet any of our clients insulation requirements
- PTFE
- Conductor Material
- Copper
Tin Copper
- Wire and Cable Length
- As per Customer Specifications
- Wire/Cable Thickness
- Max: 0 AWG
Min : 30 AWG
- Testing
- Complete In Process and Final Inspections Utilizing Cirrus Testing Equipment
- Continuity
- Component Detection
- Capacitors / Resistors
- Diodes
- Twisted Pairs
- Hi-pot testing
- Crimp/Pull Test
- Production Volume
- Low Volume to High Volume
Prototype
- Lead Time (Manufacturing)
- Standard 2 weeks
- Additional Services Provided
- Component Sourcing
Engineering
Potting
Additional Information
- Industry Focus
-
- Communications
Industrial
Instrumentation
Medical Devices - Military / Aerospace
Transportation
Professional Audio
- Communications
- Industry Standards
- AS9100D / ISO-9001:2015 Certification
NIST Standards
MIL-STD-45662
IPC 610 & 620 Class II & III standards
RoHS compliant
ITAR Registered
FDB Device License
Certification
- File Formats
- AutoCAD(DWG)
DXF - Drawing Exchange Format
Microsoft Excel
GIF - Graphics Interchange Format
JPEG - Joint Photographic Experts Group
PDF - Portable Document Format
TIFF - Tagged Image File Format
SolidWorks