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Custom Cable Assembly

LeeMAH -- still the premier resource for custom cable assemblies! 

Cable Assembly Finished Product
Cable Assembly Finished Product
Cable Assembly Setup
Cable Assembly Setup

At LeeMAH Electronics, we have been manufacturing custom cable assemblies for over 40 years. We are proud to serve as an ISO 9001:2008 and AS9100C certified manufacturer, serving clients worldwide with a broad range of capabilities. For customers ranging from the medical, military, and instrumentation industries to transportation and pro audio, our cable assemblies combine excellent performance with cost effectiveness. We fulfill all of our customers’ requirements, from single conductor wires to complex electronic cables and more.

Our electronic manufacturing services cover a broad range of assemblies, including coaxial cable, semi-rigid cable, and complex harness assemblies, along with crimp, solder, and IDC connections. We maintain some of the best quality equipment in the industry, including a complete array of Cirrus logic signature testers, Schleuniger and thermal wire strippers, Eubanks wire cutters, and amp, molex, and JST terminal applicators. With this machinery, we provide a complete array of custom cable manufacturing. We offer soldering, semi-automatic and manual crimping, automated wire cutting and stripping, and marking services that include thermal printing and off-set marking. Virtually every type of electric wire and cable is available for our custom assemblies, including ribbon, discrete wire, multi-conductor, and twisted pair, among others.

Quality is essential for cable assembly, and we ensure that everything we produce meets the most stringent industry standards. We provide complete in-process and final inspections using the best quality Cirrus testing equipment. Some of these include continuity, component detection, hi-pot, and crimp/pull testing. Our work regularly meets or exceeds the standards of NIST, Mil-spec, RoHS, PIC, UL, FDB, and many others.

We are proud to be one of the industry’s most trusted resources for custom cables of all coverings, insulations, thicknesses, and lengths. To learn more about our extensive assembly capabilities, please see the following table or contact us directly.

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Custom Cable Assembly Highlights

General Capabilities
Coaxial cable assemblies
Crimp, solder, and IDC connection
Semi-rigid cable assemblies
Complex Harness Assemblies
Assembly Service
Semi-automated Assembly
Prototype & NPI
Equipment
Amp, Molex, and JST Terminal Applicators
Cirrus Logic Signature Testers
Schleuniger Wire Strippers
Thermal Wire Strippers
Eubanks Wire Cutter
Manufacturing Capabilities
Semi-automatic & Manual Crimping
Automated Wire Cutting & Stripping
Marking
  • Thermal Printing
  • Off-set Marking

Soldering
Electric Wire and Cable Type
Coaxial
Ribbon
Discrete Wire
Multi-conductor
Twisted Pair
We work with most cable types please inquire if you don’t see your application.
Covering
Braided
  • Fabric
  • Metal
Lacing Cord
Heat Shrink
Insulation Type
PTFE
PVC
Rubber
We meet any of our clients insulation requirements
Conductor Material
Copper
Tin Copper
Wire and Cable Length
As per Customer Specifications
Wire/Cable Thickness
Max: 0 AWG
Min : 30 AWG
Testing
Complete In Process and Final Inspections Utilizing Cirrus Testing Equipment
  • Continuity
  • Component Detection
    • Capacitors / Resistors
    • Diodes
    • Twisted Pairs
  • Hi-pot testing
  • Crimp/Pull Test
Production Volume
Low Volume to High Volume
Prototype
Lead Time (Manufacturing)
Standard 2 weeks
Additional Services Provided
Component Sourcing
Engineering
Potting

Additional Information

Industry Focus
Communications
Industrial
Instrumentation
Medical Devices
Military / Aerospace
Transportation
Professional Audio
Industry Standards
AS9100C / ISO-9001:2008 Certification
NIST Standards
MIL-STD-45662
IPC 610 & 620 Class II & III standards
RoHS compliant
ITAR Registered
FDB Device License
UL Recognized Wiring Harnesses – Component
*UL Recognized Wiring Harnesses – Certified for Canada – Component
NCSDC Certification
File Formats
AutoCAD(DWG)
DXF - Drawing Exchange Format
Microsoft Excel
GIF - Graphics Interchange Format
JPEG - Joint Photographic Experts Group
PDF - Portable Document Format
TIFF - Tagged Image File Format
SolidWorks

AS-9100C  •  ISO 9001:2008   •  ITAR Registered   •  SA 8000-2008   •  IPC Certification   •  FDB Certification  

•  NMSDC-MBE 

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